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data collection systems - Wilson controls inc

Specify and Implement Data Collection System for Automotive Frame Manufacturer. 

This system included:

  • Data Collection from A-B ControlLogix and CompactLogix PLCs
  • Defect Acknowledgement using RFID Badge Scanners
  • Plant-Floor Production Status Displays
  • Historical Production Logging
  • Customized Current and Historical Production Reports
  • Automated Shift Reporting

Specify  and Implement Data Collection System for High-Speed Plastics Manufacturer (>25 Machines)

  • Data Collection from Ethernet-connected I/O Modules (Modbus)
  • Excel Spreadsheet Import for Product Specifications
  • Plant-Floor Production Status Displays
  • Historical Production Logging
  • Customized Current and Historical Production Reports
  • Customized Operator Product Entry Screen


Upgrade and Support Data Collection and Machine Control (> 200 Machines)
  • Bill-of-Material (BOM) Import from ERP System
  • Update ERP System for Completed Orders
  • Control Machine Function using BOM information
  • Error-proof operator tasks based on BOM information
  • Scheduling System to control Plant-Floor material fulfillment and production order
  • Integrated One-to-One Product Label Printing
  • Plant-Floor Production Status Displays
  • Historical Production Logging
  • Customized Current and Historical Production Reports
  • Database Health Monitoring
  • Database Real-time Error Notification